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Fixed - Passenger Power Window troubles / wiring stuffs

Discussion in 'Diagnosis/Help' started by trel162, Nov 16, 2009.

  1. trel162

    trel162 Well-Known Member Donated!

    this is a RHD celi, drivers window is fine.

    i've had a problem for a while where i can put the passenger window down but not up. sometimes playing with the switches on both sides would eventually get it to go up. tonight no more. i've taken the panel off the door, replaced the passenger switch with a newer one, no difference.

    - the window was fully down. when i press the down button on either side, the Voltmeter on the dash drops like normal. and i can hear a slight click from the pass door.
    - When i press up on either side, the Voltmeter on the dash does not move and there is no noise.
    - The car is sitting outside tonight and tomorrow while i work, so i took out the 4 10mm bolts for the window motor, and manually pushed the window up, jamming a screwdriver in each end to keep it pushed up.
    - Going to try replace the motor, after i test the plug - saw a post where you connect a 12v battery and see if it works.
    - i'm sure the system could use a clean

    1) How can i manually put the window up without unbolting the motor, so it is securely in place?
    2) Where is the fuse for the window motors? looked in the drivers side (RHD) kick panel and engine bay. Would a fuse cause it to go down and not up?
    3) I've read there may be too much tension for the motor to handle, but pulling up while pressing the button does nothing.

    cheers i really need this car secure where i work, security guards eat too many donuts.
     
  2. Seank90

    Seank90 Well-Known Member Donated!

    Re: Power window not powering up.

    ok... i think i know what can be wrong... if the window is clicking but no movement you need to check the teeth on the rack and pinion system the one on the motor can get worn and cause the window to slip and it can eventully give in alltogether.. if you can swap the driver side motor to the passanger side just to check to see if your electrics are ll good that will tell you if its the motor or the wiring on the system! gud luk!!! :razz: let me know how it goes!
     
  3. trel162

    trel162 Well-Known Member Donated!

    Re: RHD Passenger Power Window troubles

    Cheers man good advice. I have each door spare in a warehouse, going to grab the pass motor tomorrow and give it a try.

    the rotating arm that moves from vertical to horizontal - seems like the teeth are pretty worn, like an old bicycle gear.

    just to clarify

    the last while its been dodgy, one way of getting the window up was to put it down then slam the button to up with another finger. tried that tonight and ended up with the window fully down.

    The switch is trying to push the window down, as it normally would, but its at the lowest point.

    When pushing up, the switch does not register a response of motor/mechanism sound or voltage drop.

    -Could it be the wiring? I think that if it were, it wouldn't go down either.
     
  4. Rick89GTS

    Rick89GTS Well-Known Member Moderator Donated!

    Re: RHD Passenger Power Window troubles

    Sounds like when you try the 'UP' switch power is not getting through, due to either bad/worn switches, contacts or relays. It could be wiring, but unless it's been frayed or cut, I would say unlikely.

    First thing to do is test your PW motor via my write up. If it goes up and down, then you've eliminated that option.

    Your 'newer' switch could have been bad too. Most times, PW window failures are the motors or the worn switch contacts.

    There is a write-up on disassembling the switch and re-bending the rocker contact. That's usually the culprit.
    Here's the link:
    viewtopic.php?f=38&t=3883&hilit=power+window
     
  5. trel162

    trel162 Well-Known Member Donated!

    Re: RHD Passenger Power Window troubles

    Hey i tried a battery on the motor and the window will go up and down.

    Got electrical contact cleaner for the switches, try it in the morning. Going to check the kick panel first for anything obviously fried.

    What are the chances of both switches giving up at the same time? Just my luck ey.

    Now the window's up as far as it will go, It's about 1 cm forward and 2 cm down from where it should be (compared to drivers window). This explains the wind i've had coming through, just need to adjust it after it's working again.

    Got my replacement glass ready and cleaning stuff for the mechanism and now i don't need to take it apart. Typical but at least it's secure!
     
  6. trel162

    trel162 Well-Known Member Donated!

    Re: RHD Passenger Power Window troubles

    well i've gone and done it now. I rebent the copper on both switches i have and cleaned the black stuff off with my shirt. Today the passenger window went up a couple of times. I was getting ready to put the panel back on the door and tried to adjust the window a bit, its sitting about 1 cm forward.

    I went to put the drivers window down to compare the positions, it tried to go down but felt stuck. Opened the door and tried again, then i noticed the voltmeter on the dash drop to about half. I turned the car on, no worries, revved to charge the battery.

    Now there is no up or down on either side. The voltmeter does not register any drop from any window switch. What would make them both fail at around the same time? Coincidence? Could one bad wire cause this? Looked in both kick panels, found nothing in the way of a window fuse.

    looked at the online bgb
    http://www.celicatech.com/imagearchive/bgbonline/89ewd/I/circuit.php
    the images are broken links...

    arrrrrrrrrrrrrrrr
     
  7. trel162

    trel162 Well-Known Member Donated!

    Re: RHD Passenger Power Window troubles

    going to check what i think is the fuse but here's the thing: when i put the drivers window down it tried then gave up. How could a busted fuse give a gradual failure?

    no power at all to either window, with 35*C days coming up. help!!!
     
  8. Rick89GTS

    Rick89GTS Well-Known Member Moderator Donated!

    Re: RHD Passenger Power Window troubles

    Ok, we know the PW motors are working b/c they go up and down when you tested them. Did it operate smoothly with no binding?

    Can't be the fuse; it's either blown or not. There is a circuit breaker though, not sure about that just yet.

    I'm guessing that it's your driver's master switch that's faulty. There is a PW relay but I couldn't find it on any diagrams so I suspect it's built inside the driver's master switch. Dunno if this has some effect or connection to the passenger side window... I suggest swapping it out for a known good one, but this is a shot in the dark right now. Gotta hit the hay, I'll see what I can find out tomorrow.
     
  9. Seank90

    Seank90 Well-Known Member Donated!

    Re: RHD Passenger Power Window troubles

    ok it can be a faulty relay... because i think , and correct me if im wrong but i think thats how the automatic down on the drivers side works... or it could have been a spark in your switches, you might have bent that copper too far and it could have snapped when you pushed the switch ( i know its stupid but the car is 20 yrs old) when you connected the motor to the battery there was no relays or switches to stop it so you need to recheck.
     
  10. trel162

    trel162 Well-Known Member Donated!

    Re: RHD Passenger Power Window troubles

    i think i've blown the fuse as well as the original failure but it's not the kind you can visually check. when they were working, using either switch dropped the voltmeter to the lowest of the blue sweet spot. Indicators and other accessories work as usual. Checked all normal fuses, no worries there.

    1. if the p/w relay is in the drivers switch, could a single wire come loose and stop the passenger window going up but keep going down, then blow a fuse and stop both sides from working?

    2. i checked the copper arms in the switches, not broken. Could i have bent them too far so they connect up and down at the same time - would this bust the fuse?
    after doing this the passenger window went up and down twice, then the drivers window failed after moving down about 2mm and that was the end of power windows.

    3. my Radio 2 fuse in the drivers' kick panel is supposed to be 7.5 amp, the fuse in there is 15A. is this a cover up of a bung electical system, or the done thing with a sound system?

    4. been suggested that when the voltmeter drops to the bottom of the blue during Window use it means there's an abnormally large drain from the battery. usually i get this from indicators, windows, wipers, locks.
    bad alternator/wiring harness?

    cheers.
     
  11. Seank90

    Seank90 Well-Known Member Donated!

    Re: Passenger Power Window troubles / wiring stuffs

    hmmmm imtresting... the radio fuse could have something to do with the bigger radio put in instead of standard... standard was only 40 watts or something like that... now check the window on the battery again and if it works get a multimeter on the door switch and see is it making an connection there! :thumbsup:
     
  12. trel162

    trel162 Well-Known Member Donated!

    Re: Passenger Power Window troubles / wiring stuffs

    -Lately headlights are dim and passenger power lock sounds a lot beefier on passenger side so a clean up is in order and maybe new alt with the 3s-fe bracket i'm getting soon, old aftermarket headunit was 200watts, new is 220.

    -ive got a theory, originating from my recent head unit install where i did not remove the - battery cable and blew the radio 1 fuse next to the battery. after reading st165-s thread i think the passenger window is too sticky or running outside the guides - making it 1cm forward and ~1.5cm down from where it should be. Swapping switches with the key turned to ON blew the fuse in the passenger kick panel.

    looking for the spare drivers side switch. Going to buy a new fuse, finally gonna get an auto scaling digital multimeter and maybe aftermarket window switches if i can't diagnose it.

    As for a stuffed relay, does the repair just cover rewiring to a new plug?
     
  13. Seank90

    Seank90 Well-Known Member Donated!

    Re: Passenger Power Window troubles / wiring stuffs

    thats tricky...i think a big clean up and test everything with a multimeter and theres no point in putting in aftermarket switches...i think they would only spoil the interior... but i dont know how much more can be wrong??
     
  14. trel162

    trel162 Well-Known Member Donated!

    motors fine, onto switches and wiring

    Thanks for the advice
    Cleaned and greased both sides, motors are fine.
    Spare drivers switch - no luck
    Found the circuit breaker in the drivers kick panel, haven't pulled it to check yet.
    Testing switches - which pins am i testing and is it for resistance while disconnected from the circuit or voltage/current through the wires to it?

    Ground point at the top of the passenger fuse panel. Never been bolted in at least since the engine swap 2 years ago.
    [​IMG]
     
  15. trel162

    trel162 Well-Known Member Donated!

    Fixed for now. I checked the circuit breaker, reset it and drivers side worked fine. Tried with the pass switch, blew the breaker again. Tried with the spare switch, no problems. Both windows work fine and now smoother as i cleaned them anyway.

    i think the pass switch was wearing out, i bent the contacts too far, it shorted the circuit, sent me on a wild goose chase for wiring. Success!

    thanks for everyones help, pointed me in the right direction real goodly. Hopefully they keep working fine :thumbsup:

    Note:
    PW circuit breaker is in the drivers kick panel, doesnt matter RHD or LHD.
    Passenger window will not work from drivers switch when passenger switch disconnected.
     
  16. Rick89GTS

    Rick89GTS Well-Known Member Moderator Donated!

    Good job, wiring problems are a pain in the arse. Glad you got it figured out :mrgreen:
    Good things to keep in mind:
     
  17. Seank90

    Seank90 Well-Known Member Donated!

    no prob!!! :thumbsup: anytime!!
     
  18. trel162

    trel162 Well-Known Member Donated!

    hi cheers for the helps, both windows have been fine thru the drivers switch

    sometimes the pass switch won't go up, just like the old one. i already rebent the copper contact, cleaned a bit of stuff off.

    Anyone willing to post a pic of a good switch with the clearance between copper and plastic on each side of the switch? fair bit of effort getting to them but it could be my answer, instead of chasing a ~$100 switch that toyota aus may not have anymore.

    thanks for any more advice.
     
  19. Rick89GTS

    Rick89GTS Well-Known Member Moderator Donated!

    Scott posted this pic:
     

    Attached Files:

  20. 5678tyui

    5678tyui Well-Known Member Donated!

    Hi. I have the same issue and history with the passenger not going up. Goes down, but not up. I've tried to follow this thread's posts, but I am unsure as to what the solution was. The following is the history and tests of my issue. I have an 88' GT.


    History
    - First, the driver's side window control stopped operating the passenger window going up.
    - After that, the passenger's side control worked intermittently, but has now stopped operating the passenger window going up.


    Tests
    - I removed the window control and tried cleaning the metal connections inside. No resolution. Could be cleaned better?
    - I found another window control (which I assume works). It had the same results. Goes down, but not up.
    - Volt meter needle registers going down but not up.
    - I tried resetting the circuit breaker (block 1, 3). No resolution.
    - Tried switching circuit breaker with another one, no resolution.


    Questions
    Q1) How do I know if I'm successfully resetting the circuit breaker? I inserted a pin, but nothing seems to move or reset inside.
    Q2) Regarding the 12v battery temporary fix. How does this work? Novice instructions please, thanks. Could I use battery charger instead?
    Q3) I'm going to the wrecking yard tomorrow. Any items recommended items that I pick up? Window control, etc?
    Q4) Suggestions, advice?


    Thanks.
     

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