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Project ST165-ST205 Swap

Discussion in 'Your 4th Gen beauty' started by Zaluss, May 31, 2015.

  1. CelicaSteve

    CelicaSteve Well-Known Member Staff Member Super Moderator Donated!

    Great work on the exhaust, looks fantastic. Record a video of it when you have a moment. Celica looking fabulous !!
     
  2. Mafix

    Mafix Owner Staff Member Administrator Donated!

    coming along nicely
     
  3. Zaluss

    Zaluss Well-Known Member Donated!

    Thanks guys!

    Manual boost controller stopped working. Picked up a Turbosmart EBoost Street and cranked her up to just under fuel cut for the MR2 ECU.

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    10.5 AFR @ WOT.
     
  4. lone wolf

    lone wolf Well-Known Member Donated!

    Nice ! I still want a boostcontroller. I'm at 0,6 bar max and would like to go to 0,8 :)
     
  5. nicolae

    nicolae New Member

    Thanks

    Thanks man
     
  6. Zaluss

    Zaluss Well-Known Member Donated!

    Push it to 1.1 :)

    Finally picked up a set of JDM corners. Needed some polishing so I polished and then wired it up.

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    Moved the placement of my turbosmart boost controller to a mounted position on the factory BOV.

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    Also took a few interior shots in the sun because why not?

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  7. lone wolf

    lone wolf Well-Known Member Donated!

    Looks good !!

    1.1 bar is too much for stock components... I wouldn't push it that hard myself, but 0,2 bar boost difference should be noticable as well :).

    I have 4 sets of corner lights so you could have had them sooner :p
     
  8. Zaluss

    Zaluss Well-Known Member Donated!

    End of Summer Upgrade

    I spent the last few weeks upgrading a few key components:

    1) Larger heat exchanger.
    2) Larger IC pump
    3) Heat wrap top mount heat exchanger
    4) Cut and fiberglass the ST205 original airbox.
    5) Run a force-fed intake from the lower front pump. Inspiration from here: http://www.alltrac.net/phpBB2/viewtopic.php?f=44&t=50901
    6) Battery relocation to trunk.

    Heat exchanger arrives.

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    Xbox One S controller for scale.

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    Draining the coolant from the original IC.

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    Intercooler removal.

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    Bosch/cobra pump installed.

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    Using zip ties to measure positioning.

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    Using some threaded rod and rod ends, heat exchanger mounted.

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    Heat wrapped the top mount intercooler

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    Fiberglassed and fitted ST205 airbox. No pics of fiberglass process (sorry). It required the entire bottom section to be cut and fiberglassed over.

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    Used an aluminum project box to store my various fan and accessory relays.

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    Cut a 3" hole to run the air ducting to the factory airbox.

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    Bumper hole still needs some triming.

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    Battery mounted in the rear passenger hatch.

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    Still a few more things to do so I'll add more pictures once completed.
     

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